Innovative Process Strategies in Powder-Based Multi-Material Additive Manufacturing

Setter R, Hafenecker J, Rothfelder R, Kopp SP, Roth S, Schmidt M, Merklein M, Wudy K (2023)

Publication Language: English

Publication Type: Journal article

Publication year: 2023

Journal

Journal of Manufacturing and Materials Processing MDPI

Book Volume: 7

Pages Range: 133

Issue: 4

DOI: 10.3390/jmmp7040133

Abstract

Multi-material additive manufacturing (AM) attempts to utilize the full benefits of complex part production with a comprehensive and complementary material spectrum. In this context, this research article presents new processing strategies in the field of polymer- and metal-based multi-material AM. The investigation highlights the current progress in powder-based multi-material AM based on three successfully utilized technological approaches: additive and formative manufacturing of hybrid metal parts with locally adapted and tailored properties, material-efficient AM of multi-material polymer parts through electrophotography, and the implementation of UV-curable thermosets within the laser-based powder bed fusion of plastics. Owing to the complex requirements for the mechanical testing of multi-material parts with an emphasis on the transition area, this research targets an experimental shear testing set-up as a universal method for both metal- and polymer-based processes. The method was selected based on the common need of all technologies for the sufficient characterization of the bonding behavior between the individual materials.

Authors with CRIS profile

Jan Hafenecker Sonderforschungsbereich 814/3 Additive Fertigung Richard Rothfelder Sonderforschungsbereich 814/3 Additive Fertigung Sebastian-Paul Kopp Lehrstuhl für Photonische Technologien Michael Schmidt Lehrstuhl für Photonische Technologien Marion Merklein Institute of Manufacturing Technology Katrin Wudy Sonderforschungsbereich 814/3 Additive Fertigung

Additional Organisation(s)

Erlangen Graduate School in Advanced Optical Technologies Lehrstuhl für Photonische Technologien Sonderforschungsbereich 814/3 Additive Fertigung Institute of Manufacturing Technology

Related research project(s)

Efficient additive manufacturing of multi-material parts (B6) (SFB 814 (B6)) CRC 814 - Additive Manufacturing (SFB 814) July 1, 2011 - June 30, 2023 Additive and formative manufacturing of hybrid parts with locally adapted, tailored properties (B5) (SFB 814 (B5)) CRC 814 - Additive Manufacturing (SFB 814) July 1, 2011 - June 30, 2023

Involved external institutions

Bayerisches Laserzentrum gemeinnützige Forschungsgesellschaft mbH (BLZ) DE Germany (DE) Technische Universität München (TUM) DE Germany (DE)

How to cite

APA:

Setter, R., Hafenecker, J., Rothfelder, R., Kopp, S.-P., Roth, S., Schmidt, M.,... Wudy, K. (2023). Innovative Process Strategies in Powder-Based Multi-Material Additive Manufacturing. Journal of Manufacturing and Materials Processing, 7, 133. https://dx.doi.org/10.3390/jmmp7040133

MLA:

Setter, Robert, et al. "Innovative Process Strategies in Powder-Based Multi-Material Additive Manufacturing." Journal of Manufacturing and Materials Processing 7 (2023): 133.

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