Forming tailored hybrid semi-finished products - Tailored Additive Blanks (FORAnGen)

Third Party Funds Group - Sub project


Acronym: FORAnGen

Start date : 01.10.2024

End date : 30.09.2027


Overall project details

Overall project

FORAnGen - Bayerischer Forschungsverbund zur Auslegung nachhaltiger Produkte mittels Generative Design

Project details

Short description

The load-specific design of functional components is a promising way of responding to the increasing demands in terms of sustainability and resource efficiency. Tailored blanks have therefore become increasingly important in the field of sheet metal forming in recent years. The semi-finished product properties are customised to meet the final requirements. From an industrial perspective, it is of great interest to additionally increase the geometric flexibility and customisability of these tailored blanks by specifically combining forming technology methods with additive manufacturing. The technological advantages of the two processes complement each other perfectly and enable the efficient production of components with locally customised geometric and mechanical properties that clearly stand out from the state of the art. However, the interaction of the two processes under industry-related boundary conditions is still largely unknown.
The aim of TP 3 is therefore to develop a holistic understanding of the material-efficient production and forming of customised, hybrid semi-finished sheet metal products. The integration of the hybrid manufacturing approach into generative design enables a continuous, economical product development process, which also allows the reduced CO2 footprint of the technology to be quantified by recording the process data in advance.

Scientific Abstract

The load-specific design of functional components is a promising way of responding to the increasing demands in terms of sustainability and resource efficiency. Tailored blanks have therefore become increasingly important in the field of sheet metal forming in recent years. The semi-finished product properties are customised to meet the final requirements. From an industrial perspective, it is of great interest to additionally increase the geometric flexibility and customisability of these tailored blanks by specifically combining forming technology methods with additive manufacturing. The technological advantages of the two processes complement each other perfectly and enable the efficient production of components with locally customised geometric and mechanical properties that clearly stand out from the state of the art. However, the interaction of the two processes under industry-related boundary conditions is still largely unknown.
The aim of TP 3 is therefore to develop a holistic understanding of the material-efficient production and forming of customised, hybrid semi-finished sheet metal products. The integration of the hybrid manufacturing approach into generative design enables a continuous, economical product development process, which also allows the reduced CO2 footprint of the technology to be quantified by recording the process data in advance.

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Funding Source