Dreidimensionale Quantifizierung der Flüssigphase in transienten Sprayprozessen

Lehnert B (2025)


Publication Language: German

Publication Type: Thesis

Publication year: 2025

Edited Volumes: Technische Fakultät

DOI: 10.25593/open-fau-2197

Abstract

Spray processes are used in a wide variety of applications. However, the behavior

of spray processes is difficult to predict due to short time scales, phase changes,

and turbulent flows. The aim of this work is to further develop and validate Diffuse

Backlight Illumination Extinction Imaging (DBIEI) as a quantitative line-of-sight

measurement technique for the spatially three-dimensional and temporally resolved

detection of the liquid volume fraction.

Sprays from different injectors for gasoline direct injection are investigated in constant

flow chambers. Ambient pressure, ambient temperature, fuel pressure, and

fuel temperature can be precisely and repeatably adjusted and controlled in these

chambers. The flow chamber permits an experiment to be performed at a frequency

of one Hertz, and the motorized injector rotation allows measurements to be taken

from different directions. In addition, the control of the test parameters and the experiments

from different angles are automated. The Spray G and Spray M research

injectors of the Engine Combustion Network and commercially available gasoline

injectors with different nozzle geometries are used for the investigation.

To minimize schlieren refraction and the resulting loss of quantifiability, a diffuse

light source is used. The ability to suppress these refractions is mathematically

calculated and experimentally tested using the schlieren technique at up to 74 bar

ambient pressure and up to 700°C ambient temperature. In line-of-sight techniques

using visible light, the optical thicknesses recorded in dense sprays are often strongly

affected by single and multiple scattering. The use of a diffuse light source increases

this effect. To evaluate the influence of single and multiple scattering, a Monte Carlo

simulation of photons in turbid media is performed. This simulation corrects the

optical thickness of the experimental investigations and can account for the error

due to scattering effects. The corrected results of the light transmission measurements

are converted to a projected liquid volume fraction using Lambert-Beer’s law.

By measuring from different directions, the projections are then resolved in three

dimensions using tomographic reconstruction. The tomographic reconstruction mevi

thod is validated using a synthetic spray model. The result is a spatial representation

of the liquid volume fraction in the spray.

To validate the results, the DBIEI is compared with other measurement techniques.

Fourier-filtered Extinction Imaging is used to compare unscattered optical thicknesses

with corrected optical thicknesses. Single-plane velocity profiles measured by

Laser Doppler Anemometry are used to compare the spray target to planes of the

tomographic reconstruction. In addition, the quantitative results of a Laser Plasma

Accelerator are compared with the liquid volume fractions of the DBIEI.

After validation of the measurement method, examples of further applications are

shown. In addition to spray characterization on multi-hole injectors, the DBIEI is also

suitable for hollow cone nozzles. It can also be used to evaluate the spray pattern of

non-rotationally symmetric injectors and to detect damage or defects in production.

It is also shown that the method is stable against different environmental conditions

and can therefore be used flexibly. Finally, the time-resolved injected liquid mass is

calculated with the results of the DBIEI and compared with another injection rate

method to derive the evaporation rate over the injection duration.

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How to cite

APA:

Lehnert, B. (2025). Dreidimensionale Quantifizierung der Flüssigphase in transienten Sprayprozessen (Dissertation).

MLA:

Lehnert, Bastian. Dreidimensionale Quantifizierung der Flüssigphase in transienten Sprayprozessen. Dissertation, 2025.

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