Local adaptation of aluminum blanks through laser de-alloying and wire alloying

Stephan M, Zieroth H, Samland S, Bartels D, Merklein M, Schmidt M (2025)


Publication Type: Conference contribution

Publication year: 2025

Book Volume: 52

Pages Range: 365-373

Conference Proceedings Title: SheMet2025

Event location: Paderborn DE

DOI: 10.21741/9781644903551-45

Abstract

Abstract. The 7xxx series aluminum alloys, renowned for their exceptional specific strength, are promising materials for automotive manufacturing. Despite their advantages, the widespread application of these alloys is inhibited by their low formability. The high strength but low formability is caused by Zn and Mg precipitations, which hinder dislocation motion. In this study, the local adaption of the elemental composition of aluminum blanks through selective evaporation and alloying via auxiliary wire is investigated. A high-power laser is used for melting and evaporating low boiling elements such as Mg and Zn while adding AlSi5 in parallel to improve formability in the forming zone. The resulting element distribution is studied and correlated with the applied process conditions, to gain an insight on the possibilities and limitations of the laser induced alloy adaption.

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APA:

Stephan, M., Zieroth, H., Samland, S., Bartels, D., Merklein, M., & Schmidt, M. (2025). Local adaptation of aluminum blanks through laser de-alloying and wire alloying. In SheMet2025 (pp. 365-373). Paderborn, DE.

MLA:

Stephan, Marcel, et al. "Local adaptation of aluminum blanks through laser de-alloying and wire alloying." Proceedings of the 21st International Conference on Sheet Metals, Paderborn 2025. 365-373.

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