Improvement of the formability and joining strength of hot-formed, custom-made sheet metal semi-finished products (Mass-Presshärten)

Third party funded individual grant


Acronym: Mass-Presshärten

Start date : 01.12.2024

End date : 30.11.2026


Project details

Short description

Failure under plane strain represents a critical condition in sheet metal forming due to the occurring minimum of formability. The failure characteristics are traditionally determined using the Nakajima test. This test is friction-induced and exhibits biaxial pre-stretching of the strain paths. The hydraulic bulge test with an elliptical die (HBTe) offers the possibility to compensate these disadvantages and thus achieving a higher accuracy in failure prediction. Accordingly, several configurations of elliptical dies were investigated and the influence of the geometric design parameters on the plastic material behavior was analyzed. Based on this, a dimensioning window was derived for the generation of a strain path with the most ideal plane strain possible.

Scientific Abstract

Failure under plane strain represents a critical condition in sheet metal forming due to the occurring minimum of formability. The failure characteristics are traditionally determined using the Nakajima test. This test is friction-induced and exhibits biaxial pre-stretching of the strain paths. The hydraulic bulge test with an elliptical die (HBTe) offers the possibility to compensate these disadvantages and thus achieving a higher accuracy in failure prediction. Accordingly, several configurations of elliptical dies were investigated and the influence of the geometric design parameters on the plastic material behavior was analyzed. Based on this, a dimensioning window was derived for the generation of a strain path with the most ideal plane strain possible.

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