Milling Strategy Design to Improve Vibration Behavior, Tool Wear and Surface Roughness in Machining

Ju S, Hanenkamp N (2022)

Publication Language: English

Publication Type: Conference contribution, Original article

Publication year: 2022

Pages Range: 1115-1128

Conference Proceedings Title: Proceedings of WCSE 2022 Spring

Event location: virtuell, Hainan CN

ISBN: 978-981-18-5852-9

DOI: 10.18178/wcse.2022.04.130

Abstract

Uncontrollable vibration behavior during the milling process impairs the surface quality of the workpiece and escalate the machine damage as well as machine and tool wear. In this work, the impact of various milling strategies with control optimization for three different types of milling operations are studied. To objectively quantify the process quality, the machining time, the width of tool wear marks and the surface quality after each experiment as well as the vibration amplitude and the bending moment of the tool holder during the process have been measured and evaluated. For every milling type, three milling strategies with three iterative experiments each have been carried out. As a result, a database with vibration-related data and information for different milling strategies has been established. Thus, the machining process of workpieces with diverse geometric elements and the corresponding manipulated variables can be assessed regarding the vibration and tool wear behavior. Based on the experimental results, the potentials of the vibration-minimized milling strategies and tool path design in enhancing the process stability, the productivity and the tool life can be verified.

Authors with CRIS profile

Shu Ju Lehrstuhl für Ressourcen- und Energieeffiziente Produktionsmaschinen Nico Hanenkamp Lehrstuhl für Ressourcen- und Energieeffiziente Produktionsmaschinen

How to cite

APA:

Ju, S., & Hanenkamp, N. (2022). Milling Strategy Design to Improve Vibration Behavior, Tool Wear and Surface Roughness in Machining. In Prof. Loon-Ching Tang, National University of Singapore, Singapore (Eds.), Proceedings of WCSE 2022 Spring (pp. 1115-1128). virtuell, Hainan, CN.

MLA:

Ju, Shu, and Nico Hanenkamp. "Milling Strategy Design to Improve Vibration Behavior, Tool Wear and Surface Roughness in Machining." Proceedings of the 2022 9th International Conference on Industrial Engineering and Applications (ICIEA 2022), virtuell, Hainan Ed. Prof. Loon-Ching Tang, National University of Singapore, Singapore, 2022. 1115-1128.

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