Electron-optical in-situ metrology for electron beam powder bed fusion: calibration and validation

Arnold C, Körner C (2022)


Publication Language: English

Publication Type: Journal article, Original article

Publication year: 2022

Journal

Book Volume: 33

Article Number: 014001

Journal Issue: 1

DOI: 10.1088/1361-6501/ac2d5c

Open Access Link: https://doi.org/10.1088/1361-6501/ac2d5c

Abstract

A major advantage of metal additive manufacturing is the possibility for tool-free production of complex shaped parts. Currently, the geometrical and dimensional accuracy of these parts can only be reliably controlled by time and cost intensive post-process inspection, e.g. using x-ray computed tomography (XCT). The current investigation demonstrates the first in-situ metrology technique for electron beam powder bed fusion (PBF-EB) using electron-optical imaging (ELO). After a calibration experiment, the approach was validated for a PBF-EB build job by comparing in-situ ELO imaging data to XCT data of an as-built part. The quantitative comparison showed a remarkable high agreement between both imaging techniques. It is demonstrated that ELO imaging is capable of making accurate predictions on the geometrical and dimensional accuracy of the as-build part. This result is the basis of new possibilities for in-situ process and quality control in PBF-EB.

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How to cite

APA:

Arnold, C., & Körner, C. (2022). Electron-optical in-situ metrology for electron beam powder bed fusion: calibration and validation. Measurement Science & Technology, 33(1). https://dx.doi.org/10.1088/1361-6501/ac2d5c

MLA:

Arnold, Christopher, and Carolin Körner. "Electron-optical in-situ metrology for electron beam powder bed fusion: calibration and validation." Measurement Science & Technology 33.1 (2022).

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