Mechanical Properties of Carbon Fiber-Reinforced Aluminum Manufactured by High-Pressure Die Casting

Journal article
(Original article)


Publication Details

Author(s): Kachold F, Singer R
Journal: Journal of Materials Engineering and Performance
Publisher: Springer New York LLC
Publication year: 2016
Volume: 25
Journal issue: 8
Pages range: 3128-3133
ISSN: 1544-1024
Language: English


Abstract


Carbon fiber reinforced aluminum was produced by a specially adapted high-pressure die casting process. The MMC has a fiber volume fraction of 27%. Complete infiltration was achieved by preheating the bidirectional, PAN-based carbon fiber body with IR-emitters to temperatures of around 750 °C. The degradation of the fibers, due to attack of atmospheric oxygen at temperatures above 600 °C, was limited by heating them in argon-rich atmosphere. Additionally, the optimization of heating time and temperature prevented fiber degradation. Only the strength of the outer fibers is reduced by 40% at the most. The fibers in core of fiber body are nearly undamaged. In spite of successful manufacturing, the tensile strength of the MMC is below strength of the matrix material. Also unidirectional MMCs with a fiber volume fraction of 8% produced under the same conditions, lack of the reinforcing effect. Two main reasons for the unsatisfactory mechanical properties were identified: First, the fiber-free matrix, which covers the reinforced core, prevents effective load transfer from the matrix to the fibers. And second, the residual stresses in the fiber-free zones are as high as 100 MPa. This causes premature failure in the matrix. From this, it follows that the local reinforcement of an actual part is limited. The stress distribution caused by residual stresses and by loading needs to be known. In this way, the reinforcing phase can be placed and aligned accordingly. Otherwise delamination and premature failure might occur.



FAU Authors / FAU Editors

Kachold, Franziska
Lehrstuhl für Werkstoffwissenschaften (Werkstoffkunde und Technologie der Metalle)


Additional Organisation
Exzellenz-Cluster Engineering of Advanced Materials


How to cite

APA:
Kachold, F., & Singer, R. (2016). Mechanical Properties of Carbon Fiber-Reinforced Aluminum Manufactured by High-Pressure Die Casting. Journal of Materials Engineering and Performance, 25(8), 3128-3133. https://dx.doi.org/10.1007/s11665-016-1974-y

MLA:
Kachold, Franziska, and Robert Singer. "Mechanical Properties of Carbon Fiber-Reinforced Aluminum Manufactured by High-Pressure Die Casting." Journal of Materials Engineering and Performance 25.8 (2016): 3128-3133.

BibTeX: 

Last updated on 2018-19-04 at 03:52